Manufacturing software / Industrial IoT

Make machines
work as one.

Industrial software, controls and integration that connect the machine layer to the wider operation.

Black Star / System viewConceptual architecture
03 / OperationEnterprise & peopleInformation into action.

Monitoring · Alerts · Enterprise interfaces

02 / ContextShared software foundationOne coherent system.

Structure · Configuration · Data exchange

01 / MachineThe physical processConnected at the source.

Controls · Operator interfaces · Inspection

Machine → Context → Operation

Controls · Monitoring · Vision · ConnectivityPart of Lotus Technology Group
The engineering between systems

From machine behaviour
to operational insight.

Connect the controls, software and information that manufacturing depends on. Begin with a specific operational problem, then define a system that fits the equipment, people and site.

Automated assembly equipment from the Lotus group archive
Automation environment / Lotus group archive · Photograph © Lance Hanson
Grounded in the physical process

Software belongs
on the factory floor.

Good industrial software starts with an understanding of the machine: what it does, what can go wrong and what the operator needs to know.

Black Star brings the controls, monitoring and connectivity conversation together, from equipment behaviour to the information used across the operation.

  • 01Define the equipment and operational requirements.
  • 02Agree the interfaces, data and access boundaries.
  • 03Plan testing, ownership and handover.
Explore our capabilities
Platform architecture

Different layers.
A shared understanding.

A common software foundation is a way to connect the process, its information and the people who act on it. Explore the responsibilities of each layer.

CONTROL & ACQUISITION

Start where the process happens.

Equipment behaviour, operator interaction, sensors and inspection results. Define what the machine does and which information can be trusted.

  • Machine states
  • Operator interfaces
  • Measurements & results
See the architecture in detail

Conceptual architecture. Deployment, interfaces and available modules are defined for each application.

Application environments

Built around the
manufacturing question.

Start with the application and its constraints. Connect the right engineering disciplines around a clearly defined scope.

Life science & medical devices — illustrative Lotus group archive photograph
01 / Application

Life science & medical devices

Connect process context, inspection results and equipment information. Record and validation requirements are defined for each application.

Advanced manufacturing — illustrative Lotus group archive photograph
02 / Application

Advanced manufacturing

Bring machine states, software behaviour and production information into a consistent integration scope.

Photograph © Lance Hanson
Cleanroom & controlled environments — illustrative Lotus group archive photograph
03 / Application

Cleanroom & controlled environments

Frame environmental visibility around measurement quality, alert ownership and the response required by operations.

Automation & robotics — illustrative Lotus group archive photograph
04 / Application

Automation & robotics

Connect equipment interfaces and inspection decisions with the people and systems that use their results.

The Lotus ecosystem

Black Star focuses on the software and data layer. Automation GT addresses custom automation, while SAVASTO develops standard manufacturing equipment.

Let’s make the connection

Start with the problem.
Define the right system.

Discuss your application